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Growing Soya Beans in Zambia

Soya beans is a crop that belongs to the same family as beans, groundnuts, sunflower, tomato, eggplants and many more. It is a crop native/indigenous to East Asia (China), which is one of the five oldest crops cultivated by the Chinese for food before 2500 BC.

They are collectively called leguminous crops. Unlike maize, the bulk of soya beans consumed in Zambia are grown by the commercial farmers and some of the emergent farmers. Though, it is a crop that is not too difficult to grow, if one judiciously follows its requirements. It is not by design that small-holder farmers don't grow much of it, but for some reasons that have to do with the way it is marketed.

Climatic and Soil Requirements

It is a crop that can be grown in a wide range of soils, though it does very well in deep well drained sandy loam to clay loam. For economic yields, avoid growing it in sandy soils. However, the soils should also not have a pH less than 5.6. pH is a scale on which we measure soil condition in terms of acidity. The scale is from 0 to 14, with values near zero being very acidic while the opposite is true for 14. Soils that have pH 7 are neither acidic nor alkaline, they are said to be neutral, 0 to 6.9 is very acidic to slightly acidic while 7.0 is neutral and 7.1 to 14 is slightly basic to very basic).

Preferably, soils are recommended to have a pH range of 5.5 to around 7.1 because that is the range which promotes most crop production. Thought I should mention that it is relatively cheaper to reclaim a soil that is acidic unlike one which has higher pH values, and luckily enough most lands in Zambia have soils that are acidic especially in region III. The topic of soil acidity will be dealt with later in the future articles.

Therefore, the range of 5.6 to around 7.1 would be the ideal range for our soya beans production. The problems with soils that are very acidic are that some elements that are important for soya beans growth will not be in the unavailable form for the crop to access them.

One of the elements which are critical for soya beans growth is phosphorus and at very low pH, it is found in amounts that are not available to the crop (complexed form or fixed in soils. I will not delve into the science behind the availability as this could be too detailed for this space. Some people might be tempted to say even if the soil is quite acidic (lower than 5); I will apply too much fertiliser. My advice to such lines of thinking is that you are just wasting your resources because it is like putting one table spoon of sugar in five litres of water and expecting the solution to be as sweet as zig (sugar solution).

However, for some farmers that might be found in soils that are in such conditions, the remedy is to apply lime (mind you, one can find very acidic soils even in region I, it doesn't just come about due to high rainfall but also the agricultural practices such as continual application of acidifying fertilisers like urea and ammonium nitrates for a very long time without liming. This crop also needs rainfall ranges of between 500 millimetres to around 1000 millimetres depending on the variety that one wants to plant. The rainfall has to be well distributed.

The crop also needs a frost-free season and do not need to be grown in areas where temperatures go beyond 400C for a long time. With this information, you will see that it can be grown in a wide geographical coverage of Zambia. In areas where rainfall is not well-distributed and falls on the lower bracket, irrigation can supplement its growth if one can afford.

Advice by Soya Tech Zambia

Farmers are encouraged to seek advice from agricultural extension staff from the Ministry of Agriculture, ZNFU and some private companies such as Seed-Co, MRI, ZamSeed, Pannar, Pioneer and many more. After being satisfied by the environmental conditions, the next thing that the farmer who we shall be calling a 'green entrepreneur', needs to search for a suitable variety in the area he/she is found. Just like maize, we have varieties that are early maturing and those that are late maturing.

The other very cardinal point to note is that some varieties do shatter (explode when they are mature) while others take long or may not at all. This is a very important characteristic to know because if one plants a shattering variety and goes in late to harvest, they will have high losses.

Note: The Demand for soybeans has increased at almost four times the pace of population growth in the past decade.

      i.        About 66% of all soybeans grown are used in livestock and poultry feed.

    ii.        About 16% becomes vegetable oil for cooking or biofuel.

   iii.        Around 18% is processed directly into food, without morphing into meat, milk and eggs first.

   iv.        China has a voracious appetite for soybeans, buying one in every five soybeans grown on the planet. Of the million tonnes of soybeans grown, China purchases million tonnes of it.

All this is good news for farmers in Southern Africa who are now finishing their soybean harvest.

Growing Soya Beans First Year According to Sebastian Scott, a Seasoned Farmer

a)    You will want to grow soya beans on 75 or 90cm rows and the best variety I have come across for planting in the first year is Zamseed Lukanga. In subsequent years, different varieties may do better.
Planting soya beans can be done on ridges or flat land. You can also use conservation methods in planting this crop and the plant specification depends on the level of management one will implore. However, farmers should not plant less than 60 kilogrammes per hectare if one wants to get near the yield potentials of most varieties.

b)    The recommended rates for most of the varieties are around 80 to 100 kilogrammes of seed per hectare, that's approximately one seed every 4cm in the row when planted at 75cm between rows and approx. one seed every 3cm when planted on 90cm rows. Planting depth - between 2 and 3cm. And the newly released varieties have yield potential of between 3.0 to about 6.0 tonnes per hectare as compared to old varieties that would yield around 1.5 tonnes. Mind you, if you want more money in your pockets, you need to plant improved varieties that will give you maximum yields.
Best time to plant this specific variety is between the first and third week of December. Yield - depends on many factors!

c)    At planting, I would advise you to use inoculum with some sort of molybdenum source such as molyflo-t, you can get this from MRI, it's 65 kwacha or so, enough to treat 25kg seed, so you will get about 4 packets to cover 1 Hectare. Inoculum is not fertiliser but these are small living things (bacteria -harmless to people) which when well applied will help soya beans use the atmospheric nitrogen and convert it into nitrates. We all know that nitrogen is one of the most important macro nutrients needed for not only soya beans growth but even other crops. A word of caution is that this inoculum should not be used to substitute the fertiliser because then we shall starve the plant off other necessary nutrients like phosphorus, potassium, boron and many others.

d)    I would also advise you to apply some lime, approx. 6 x 50kg bags per ha (this will be approx. 1 baked bean tin of lime to cover 40 meters of row) along the row, after planting if you're using a planter or alternatively, you can make rip-lines using either oxen or a tractor or simply draw a hoe through the soil to make a furrow. Try to get the lines straight!

e)    In the first year it is also advisable to add some kind of nutrients. I would recommend the use of a small amount of manure applied in the rip line before planting or in the row during planting if you are using the planter. I use approx. 40 bags of chicken manure or 80 bags of cattle manure per Ha on soya, however it is important not to pay too much for it (5k per 50kg bag or so) and transport can be expensive. Make sure you cover the manure when you apply it in the field and don't place too much too close to the seed or you may burn the seed. The other option is to use 2 bags of D-compound per Ha.

Companion Plants

Potatoes, cucumbers, corn, strawberries, celery, maize, summer savoury. Do not plant soybeans with onion or garlic.

Weed Control

All those that want to venture in soya beans should take note that unlike some crops, it does not compete well with weeds in the early stages of its growth (first four weeks). However, we are lucky that just like maize, there are herbicides that one can spray in order to control the level of weed infestation.

Young seedlings are unable to compete with many fast-growing weeds and their control at this stage is very important. Chemical control can be used but it needs special attention because there can be a toxic interaction between herbicides/insecticides used in the previous season and those applied to the current crop. Wide spectrum soy bean herbicides are registered for pre-plant, pre-emergence and post-emergence application. The types of weeds that are predominant will tell what kind of herbicide to apply, is it broad leaves or grass? In 2005, I remember visiting a farmer who was complaining that the herbicide he had applied was not effective as the weeds where not killed, and when we went into his field to verify, he was right. After a thorough inspection and questioning, it was learnt that the farmer had applied the right type of herbicide but in a wrong type of soil.

Pest and Disease Control

Soya beans are susceptible to various viral and fungal diseases caused by different pathogens. Insects that may cause damage to soy beans are cutworms at emergence, soy bean loopers; various worms and green stinkbug during pod development. Integrated pests and disease management mechanisms can be used to control the pests and diseases.

There are some herbicides that can be sprayed before germination and others that can be sprayed after germination (over the soya beans). Farmers need to visit various chemical companies to be advised on what kind and type of herbicides to use on particular soils.

The clay content will determine what type of herbicide to apply and what rates, this was not followed. Just like people, soya beans are living things and they can get diseases and die. There are so many diseases that affect soya beans but the disease infestation is not so much pronounced with the small-holders as it is with the commercial farmers.

The one major reason for the disparity is that commercial farmers follow intensive type of cultivation due to limited land unlike small-holder farmers who may leave some land furrow for some time (however, small-holder farmers must also practise better land management as taught by our colleagues from CFU-Zambia limited).

It is affected by both fungal and bacterial diseases such as rust, powdery mildew, and bacterial blight, red leaf blotch and others. There are also several pests that affect soybeans, such as caterpillars, aphids, cutworms and birds.

There are some chemicals that may be used to control these except for birds (please avoid baiting birds as you may end up killing other people, just scare them away).

The best preventive measure to control pests and diseases is to follow what I call field hygiene - which starts with proper crop rotation, physical barriers and use of chemicals. Soybeans are rarely attacked by disease. Rotate beans so that they do not grow in the same location more than every three years.

Harvesting Time

A delay in harvesting soya beans can result in serious loss due to shattering. Harvesting should commence when most of the leaves have been shed and the moisture content of the seed falls below 15% but while the stems are still pliable. 90% of the pods will turn brown and shatter easily and kernels will not yet be dry enough to break. This can be done through moisture testing. Otherwise, experienced producers can detect maturity by the colour of the pods and the shattering ability. When soya beans are ready for harvesting, pods will turn brown and shatter easily and the kernels will not yet be dry enough to break.

Pods normally shatter when ripe, releasing the seeds, the rate and degree of shattering being dependent on varietal characteristics, and early or high shattering characteristics are detrimental in types harvested mechanically.

Harvesting Methods

Soya beans are not suited to hand harvesting, stacking or wind rowing. The recommended harvesting method is to use a combine harvester fitted with either a soya bean or wheat table. Self-propelled combines with a reasonable capacity should be able to harvest 14 hectares a day. When combining soya beans, a slow drum speed (450 - 500 revolutions per minute) is required. The concaves must be set wider than for wheat and a slow ground speed (approximately 6km/h) must be used. The faster the drum speed, the more splits will occur. To further minimise losses, the combine must be adjusted as low as possible. The combine must cut the plants as close to the soil surface as possible in order to minimise the number of pods left behind. The maturity period is fairly short and the availability of harvesting equipment is therefore crucial, especially when unfavourable weather conditions may be expected during the harvesting period.

Crop Utilisation

1.    Human consumption:

Seeds furnish one of the world’s most important sources of oil and protein. Unripe seeds are eaten as a vegetable and dried seeds are eaten whole, split or sprouted. Processed, they give soy milk, a valuable protein supplement in infant feeding, which also provides curds and cheese. Soy sauce, made from the mature fermented beans, and soy are ingredients in other sauces. Roasted seeds are used as a coffee substitute or can be used to make soy flour.

2.    Industrial uses:

Oil is used industrially in the manufacturing of paints, linoleum, oilcloth, printing inks, soap, insecticides and disinfectants. Lecithin phospholipids are obtained as a by-product of the oil industry and are used as a wetting and stabilising agent in the food, cosmetic, pharmaceutical, leather, paint, plastic and detergent industries. Soy bean meal is used in the manufacturing of synthetic fibre, adhesives, textile sizing; waterproofing, fire-fighting foam and for many other purposes. The straw can be used to make paper stiffer than that made from wheat straw.

3.    Animal feed:

The larger consumer of protein-rich meal in South Africa is represented by the poultry industry, especially the broiler industry, which has a high demand for quality protein. Soy meal is a very rich protein feed for livestock and there is an increasing demand for it. The vegetative portions of plants are used for silage, hay, pasture or fodder, or may be ploughed back into the soil as a green manure.

References

1.    http://www.nda.agric.za/docs/brochures/soya-beans.pdf

2.    http://www.nda.agric.za/docs/Brochures/SoyBean.pdf

3.    Sebastian Scott – Zambian Farmer

4.    Soya Tech Zambia

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